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Gantry Nine-axis AI welding robot Workstation
We’re a China-based AI welding robot manufacturer with 20 years of experience.
Our advantages:
1. Cutting-edge Core Tech:
AI Welding System(3D Vision + AI Algorithm+Welding Expert Library )
A 3D vision camera scans and captures images of workpieces. The camera’s vision sensor sends the images to our AI welding system, which automatically identifies welding paths. Leveraging the system’s welding expert process library and over 1,700 welding process packs, it independently learns via AI algorithms to generate welding programs automatically. Just one click to start—full automatic welding kicks off in only one minute, no programming needed at all!
2. 20-Year Service Life & 20-Year Warranty:
Our very first customer bought an AI welding robot workstation from us 20 years ago, and it’s still running smoothly today—that’s why we confidently offer a 20-year warranty! Most competitors only provide a 1-year warranty, which can’t compare.
3. Superior Welding Quality:
Compared to seasoned welders with 30 years of experience, our AI welding robots deliver a 50% direct improvement in welding quality.
4. Double Your Profits:
One regular employee can operate 4 AI robots, equivalent to the workload of 12 welders—helping you save the salaries of 11 welders directly. Plus, it drastically boosts welding efficiency!
☀Integrated fabric intelligent operating system GBOS, no need for demonstration programming;
☀The workstation supports one click start technology and visual interaction mode for work;
☀The Longmen nine axis dual machine can weld the same weld seam on both sides simultaneously by two robots to prevent deformation, or the dual machine can operate separately and weld the same component at the same time;
☀Workstations are suitable for scenarios with ultra long, ultra wide, and ultra high requirements, such as large-scale mechanical equipment, secondary assembly of bridges and ships, and box structures.
The standard nine axis gantry structure has a length, width, and height of 20000 * 4500 * 1800mm. The length of the ground track can be customized according to user needs, and currently supports a maximum length of 140 meters; The Longmen span currently supports a maximum track gauge of 14 meters, and the lifting shaft can support a maximum effective travel of 4.5 meters.
Workflow of the Gantry Dual-Machine Nine-Axis Workstation
1)Manually or via conveyor chain, transport the components to be welded to the workstation frame, positioning them near point P；
2)(Simultaneously or in advance) Operators rotate the model consistently and create nodes based on the component number and placement；
3)If the placement deviation is too large, use a camera to identify the component's positioning point P. If the placement is close enough, operators directly load the model and initiate scanning；
4)After scanning is complete, the system initiates welding；
5)Once the welding of the entire component is completed, transport the component to the subsequent workstation. If there is no component model, the equipment can be operated for welding using visual interaction. After placing the component on the workstation, operators take photos of the welding areas using a camera, match the process, and initiate scanning for welding. Compared to model-driven operations, this method increases the relative workload for operators
AI Welding System：
3D visual + AI algorithm
A 3D vision camera scans and captures images of workpieces. The camera’s vision sensor sends the images to our AI welding system, which automatically identifies welding paths. Leveraging the system’s welding expert process library and over 1,700 welding process packs, it independently learns via AI algorithms to generate welding programs automatically. Just one click to start—full automatic welding kicks off in only one minute, no programming needed at all!
Equipment Hardware:Germany KUKA Robot
KUKA Arc Welding Robot - Industrial-Grade High-Protection Welding Expert
Features
Superior Protection Performance: Full-body IP65 protection rating, effectively shielding against welding spatter and dust. Suitable for high-pressure cleaning environments, with heat-resistant protective cover (350°C continuous operation).
Professional Welding Performance: 16kg rated payload, ideally supports heavy-duty welding torches. Optimized welding motion algorithm achieves trajectory accuracy of 0.02mm.
Efficient Production Assurance: Modular quick-change design reduces maintenance time by 40%. Lifetime lubrication-free gearbox supports multiple processes including MIG/MAG/TIG/spot welding.
Flexible Configuration Solutions: Standard external cable routing system supports high-frequency oscillation welding.
Applications:Widely used in automotive manufacturing, heavy machinery, stainless steel processing, and other fields, specifically designed for demanding welding environments.
Technical Parameter:
Welding Power Supply-Panasonic
Panasonic YD-500FT3 Digital Welding Machine - The Core Solution for Professional Welding
Core Advantages
Fully Digital Intelligent Control:Features Panasonic's exclusive digital waveform control technology with 0.01-second real-time response.
Supports storage of 100 welding parameter sets for one-touch recall of frequently used programs.
Dual Pulse Function:Specifically optimized for aluminum alloy welding, delivering superior bead appearance.
Technological Innovations
Intelligent Synergic System:Dynamic arc compensation technology ensures stable output even with long cable setups.
IoT Upgrade Interface:Standard RS485/Ethernet interface for seamless integration with factory MES systems.Optional wireless module enables remote monitoring via smartphone APP.
Professional-Grade Protection Design: IP23-rated industrial enclosure;Triple cooling system;Full-circuit protection
Industry Applications
Ideal for Automotive manufacturing,Pressure vessels,Rail transportation,Shipbuilding,Energy equipment.
Welding Gun-TRM
TRM Robotic Liquid-Cooled Welding Torch-Precision Cooling Solution for Intelligent Welding
Innovative Design Highlights
Dual-Circulation Liquid Cooling System:Integrates liquid-cooled torch neck with high-performance cooling cables for full-range temperature control；Patented cooling channel design improves heat exchange efficiency by 40%.
Dual-Gas Protection Technology:Primary/secondary gas channels work synergistically, achieving 98% gas coverage;Smart gas regulation system reduces gas consumption by 30%.
Core Performance Advantages
3x longer contact tip lifespan;Supports continuous 600A welding (100% duty cycle);Modular quick-change design enables component; replacement in <2 minutes.
Typical Applications
Automotive body-in-white welding ;New energy battery enclosures;Heavy machinery structural components.
Gun clearing station-TRM
Terma Gun Cleaning Station SC220ASE-FJ1
Functional Features
Core Cleaning Functions
- Automatic gun cleaning: Integrates wire cutting, oil spraying, and air blowing functions to remove spatter and slag from the welding gun nozzle, ensuring welding stability.
- High compatibility: Compatible with mainstream welding gun models (such as Panasonic, Fronius, Lincoln, etc.) and supports MIG/MAG welding applications.
Intelligent Maintenance System
- Automatic lubrication: Built-in quantitative oil injection device for precise lubrication of the welding gun contact tip, extending component service life.
- Fault early warning: Monitors the wear status of wire cutting blades and prompts replacement to avoid cleaning failure.
Safety and Protection Design
- Explosion-proof structure: Complies with industrial dust/splash protection standards (e.g., IP54) to adapt to harsh welding environments.
- Safety interlock: The gun cleaning process can only be started after closing the protective door, preventing injuries from misoperation.
High-Efficiency Configuration
- Fast cycle: Single cleaning cycle ≤ 5 seconds, reducing production downtime. - Low consumable design: Optimized wire cutting mechanism reduces lubricant consumption and lowers operation and maintenance costs.
Expansion Interfaces
- PLC communication: Supports IO signals or bus (e.g., Profibus/DeviceNet) connection to automated production lines.
- Manual mode: Emergency button can force start cleaning for easy debugging and maintenance.
Application Scenarios
High-frequency welding fields such as automobile welding lines, construction machinery, and steel structure automated welding stations.
CASE：
Revolutionize Your Welding Process – Save Big！Work Smarter!
Imagine a state-of-the-art cantilever-type welding robot that costs no more than the annual salary of a single welder—yet delivers the productivity of twelve. With just a click, it automatically welds even the most irregular and non-standard workpieces with precision and consistency.
At the heart of this innovation is an AI-powered vision system that eliminates the need for programming or manual fixture positioning. Simply snap a photo, and the robot intelligently detects the weld seams and gets to work—no setup, no hassle.
The interface is incredibly intuitive. In fact, one operator can easily manage up to four machines at once, multiplying your workforce efficiency without multiplying your labor costs.
The result? You save the salary of 11 welders—a substantial profit boost that goes straight to your bottom line.
Want to see how it works and what it could save you? I’d be happy to send over detailed information and help you calculate your potential ROI.
Let’s talk—your next big step in smart manufacturing starts here.
WhatsApp：+8618573155198 Email ：sales@aiweldingrobot.com
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